营口金辰机械股份有限公司

营口金辰机械股份有限公司

辽宁省营口市西市区新港大街95号
+86 417 6682375
+86 417 6682376
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员工信息

员工数
462
有用联系人
Contact Face
Sam Xu
Contact Face
Mary Cui

业务详情

设 备 类 型
硅片分选机, 自动硅片装载系统
电池完整生产线, 电池分选机
电池组件完整生产线, 电池组件用太阳模拟器, 玻璃清洗机, 结线器, 层压机, 固化炉, 组框/组角机, 装配线, 焊带切割设备, 焊剂熔化炉, 点胶机, 组件装卸系统, 自动化生产线, 运送装置, 薄膜裁切机, 敷设台, 电池组件缺陷测试仪, 绝缘耐压测试仪

附加信息(广告)

金辰公司是研发、生产光伏太阳能晶硅、非晶硅电池组件封装自动化生产线的专业公司。一直致力于为太阳能组件制造行业的客户提供创新、高效的自动化解决方案,得到广泛的应用和信任。得益于我们在控制技术和光伏封装工艺技术领域的多年丰富经验,使我们能够根据客户需求为其提供个性化解决方案。 至2014年已我们为全球60多个光伏企业累计安装20GW的光伏组件自动化封装生产线,并顺利运行。

公司现有员工462人,位于辽宁省美丽的海滨城市“营口”。占地面积75000平方米,建有标准厂房30000平方米,研发办公综合楼9000平方米,其中设有金辰智能自动化装备研究院和金辰企业技术中心。

公司 80多名专业工程师在机械、自动控制、光学、计算机技术领域从事研究开发。

在美国、德国、东南亚、中东设立专业服务代理全球客户提供专业的产品集成和服务。产品远销美国、加拿大、意大利、土耳其、中东、印度等国家和地区。

组件完整自动化生产线客户数量:123 家

产品 (广告)


1. 200 MW Solar Module Turnkey Project



Turnkey Module Production Line

- Standard modules (60- or 72-cell) and non-standard PV modules

- Glass-backsheet, glass-glass, 3-, 4- or 5- busbars, bifacial

- Silicone sealant or taping process

- Semi- to full-automatic

Turnkey Solutions with Performance Guarantee!

- State-of-the-art highly efficient production equipment

- High throughput, small footprint

- Low operator requirement (dependent on level of automation)

- Competitive low-cost solutions and automation


2. Automatic Photovoltaic Cell Stringer AUSTR-2400

Jinchen is introducing this new AUSTR-2400 high-throughput small-footprint stringer after intense research and testing. During the past 12 months, the stringer has proven its reliability and durability in mass production! Cell handling is fully automatic, cell loading and string unloading can be both integrated with external automation systems. A CCD-based visual system detects cracks, broken edges, scratches and the position of the bus-bars. Our flexible ribbon press-holding system guarantees a very low breakage rate plus extra-high soldering accuracy. The IR soldering technology ensures a moderate and smooth temperature profile to which the cell is exposed. A patent-pending high-precision flux application system with a <1mm nozzle reduces residual flux overflow and consumption with a visual system controlling soldering accuracy and bus-bar coverage. We also have an automatic bus-bar coverage inspective system replacing manual inspection to ensure soldering result.




3. EVA Automatic Cutting and Laying Machine JC.GF 0010
EVA / TPT Automatic Cutting and Laying Machine JC.GF 070




The system consists of cutting unit and placing unit. Equipped with direct drive blade, the cutting unit controlled by electrical machine is responsible for unreeling and exporting EVA with highly accurate length control. Placing unit which can pave glass with EVA is controlled by motor drawing device with perfect positioning performance.





4. Automatic Glass Loader JC.GF00005 / 00013




The machine is used for automatically loading panes of glass into a PV module production line.

The system uses suction cups to grab the glass or to separate paper, places the glass onto the conveyer line, and disposes of the paper into a separate container. The entire setup is operated within a fenced-in area for maximum safety.

The system works very reliably and is characterized by its compact structure and layout, minimized weight and footprint, as well as easy and safe operation.



5. Laminator


JCCY 2336-O 1-step

This 1-step laminator is designed to run a state-of-the-art lamination process for standard glass-backsheet modules. The upper section of the system is equipped with a temperature-controlled top-part of the lamination chamber, which can be elevated. It opens and closes automatically synchronized with the conveyer system for loading and unloading. A rolling brush system is used to clean the high-temperature cleaning-sheet which avoids contamination of the laminator chamber with EVA residues.


JCCY 2336-T 2-step

This 2-step laminator is designed to run a state-of-the-art lamination process for standard glass-backsheet, glass-glass modules and also flexible modules. The machine is equipped with an additional hot-press chamber, in which pressure, temperature and vacuum can be controlled separately. A typical lamination process takes place in the second chamber, under defined temperature, vacuum and pressure, while the first chamber is used for heating the laminate and light vacuum. In this way the throughput of this system can be significantly increased. By means of the 2-step design the actual working time per chamber is reduced, which effectively extends the lifetime of consumable accessories. The annual production capacity of this 2-step system is almost doubled compared to a single-chamber design. The total floor space needed for this lamination capacity, including infeed- and outfeed-tables, is significantly reduced.



6. EL Tester JC.GF00009 (Long edge forward)
EL Tester JC.GF00029 (Short edge forward)


This system is robustly built on a frame made of aluminum extrusion parts. Synchronous belt is driven by variable frequency motor to make sure highly accurate positioning. Module transmission path can be manually moved in horizontal directions with convenience. Jacking system is driven by cylinder with a compact design and light weight. Horizontal transmission device is orientated by lead screw to guarantee a smooth operation. The machine is full-automatic requiring no human intervention.

The EL images can be watermarked and saved automatically by scanning the laminate barcode. Optionally, the operator can select certain types of defects for which the system will check. The information of defective modules can be saved automatically in folders named after date to allow a convenient search function. The filing path and picture format can be customized. The camera resolutionand software (like selection of type of defect) can be altered to meet varying requirements. The saved image data can be uploaded directly to the server through a MES system with a report form recording the defects sorted under dates and positions of the defects. The system has a high defect detection rate and can generate data for statistical overview.


         JC.GF00009 (Long edge forward)                                                                                                                                 JC.GF00029 (Short edge forward)



7. Automatic Trimming System JC.GF 00016


This system is built on a robust steel frame and automatically trims the laminates after the encapsulation process is completed. A set of 4 blades simultaneously cuts off the remnant foil material from the 4 sides of the laminate.

The blade system is designed to make an elastic contact with the laminate by means of pressure sensors. With this technology, the arc-shaped blade performs a clean and precise cut, and is easily changeable.





8. Full-automatic Framer JC.GF00068 (Automatic loading)
Semi-automatic Framer JC.GF00073 (Manual loading)


This automatic machine applies an aluminum frame with corner-keys to a glass-backsheet laminate. It can frame standard 60-, 72, or 96-cell laminates, but can also be customized to frame smaller laminates. Servo-drives ensure accurate positioning of the laminates in the framer.

A specific open design and pressing wheels at all four corners reduce silicone sealant overflow and staining of the laminate. Framing pressure of up to 2 tons can be applied.

The system can handle different sizes of laminates, and can be customized for additional implementation of corner screws, instead of or additional to corner keys, as well as for the use of tape instead of silicone sealant.








    Full-automatic Framer JC.GF00068                                                                                                                                     Semi-automatic Framer JC.GF00073


9. Automatic Layup Machine JC.GF020


This system places solar strings accurately on the glass-EVA substrate and delivers the complete lay-up to the next process station. The accuracy is controlled and monitored by a visual inspection using a high definition industrial camera, which can also identify cell breakage at the edges and bus-bar exposure on cells.








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最后更新
2017年4月12日 更新以上信息